tubular manifold

[johnny gtir]

just examples top one as said x4 two bolt flanges second slash cut holes or the last option is normal round holes or you can make them oval and alot bigger all supposed to help stop warping by allowing for expansion. dose it help/work was my question ? quiet a few exhaust fabricators use the methods. before someone says the second flange is for ref only not to fit a pulsar

 

[RO_SUNNY]

AAha....now i get you.

The bolts that go in the head are metric 10 and the holes from the flange will be metric 12.
Also all surfaces will be flatened out before delivery of the complete manifold....and I will also make a support in order to sustain the weight of the turbo.

But....as I previously said...all manifold will have warranty and all the problems are to be dealt with accordingly.

Regards,

Bogdan

 

[RO_SUNNY]

Danny as I promised.

The manifold side will be round

And the head side will be oval

 

[RO_SUNNY]

I had some collector angle issues....andn I got mad about it and made another one with less angle.

The flange is tappered on the inside to let the gasses flow easily

 

[pulsarboby]

you got any prices in mind for these yet bogdan?

i may need one making up but instead of a bolt on t3 flange would need a slip on type round connector direct to downpipe

 

[Fusion Ed]

Thats looking good that is!

 

[red reading]

Looking good, is that t25 or t3? And could you build 2 waste gate ports at 44mm on either side of the turbine flange that would avoid the compressor , also can the turbo be moved away from the block and gearbox when on the car with say a gt35 fitted?

 

[RO_SUNNY]

That is an t25 flange .....because I said that will be stock position and for a stock frame turbo.

I have also made some 6 mm spacers for the ones which will use a bigger turbo (let's say a gt35)

Yes I can put 2 wastegate's 44m.....one on each side of the collector.

But....for now I will make this one an see how it's going.

Cheers Danny,

Bogdan

 

[Fusion Ed]

Think you should send one to me for testing haha!

 

[RO_SUNNY]

Yes Ed.....as soon as I will finish one!

 

[RO_SUNNY]

Collector 100% welded now

All ''jigged up'' and ready for the runners to ''blend in'''

Full penetration welds

 

[STU666V]

Looking good ;-)

 

[RO_SUNNY]

Some more....

Man @ work

 

[MarkTurbo]

Think you should send one to me for testing haha!

If you two can sort that out between yourselves I think a lot of people would be interested in the before & after results on an average 300bhp car.

 

[RO_SUNNY]

maybe....will do

It's not such a bad idea (advertising will be brilliant!)

 

[RO_SUNNY]

2;nd manifold in the making

 

[RO_SUNNY]

Slightly different angle on collector..........

 

[STU666V]

A lot of work a head of you! Your getting there ;-)

 

[johnny gtir]

looking good

 

[vpulsar]

Looks very nice mate don't forget to leave access to the bolt holes my first stainless manifold was a right bastard to get at a couple of the bolts.



Rob