Andy chan's engine problems - please help.........

M

MORRISMINOR GTI-R

Guest
andy, what do you mean by not firing?just when the compression testers in theres no spark there :?
 

Fast Guy

Moderators
Staff member
Do you have low compression pistons? 130psi is still below the minimum for standard compression pressure and well down for a new engine.

Have you tried a leak down test to see where the leak is?
It's the knocking that concerns me, you'll probably need to strip the engine again. :cry:
Which bearing did he have trouble fitting and why?
 

sypher

New Member
i would advise checking the HT lead orientation, ie; 1342 and remember cylinder bore wash ( fuel in cylinder, no spark ''washes'' oil on bore wall causes low compression !!!!!!! ) and ign timing, sorry but thats all i can think of...

failing this i would say that engine prob escecially as i remembered about coated piston crowns hope i'm wrong cos i'm soon doing mine
 

Mr GTiR

New Member
HT leads are correct, and as for the pistons they are normal 8:1 compression ratio with a Tommei 1.2mm head gasket.

I spoke to the engine builder and there was no problem fitting the shells it was somthing else i got confused with.

From what i can see, i have the low oil indicator coming on in my clocks but goes when the car is reved, low compression on No. 4, shells knocking when reved to about 3k, and the fucking clutch still does not 'feel' right, can it get anyworse...........?

should find out what kind of damage this little lot has done on thur when the sump is taken off.

might be breaking the car this time next week.......... :cry:
 

GINGA

Active Member
johnwillett992 said:
ill have ur turbo dash and door cards and rear cards


john
And so the vultures swoop :lol:

Sorry to here that you've still got problems, can't see how they could of got things so badly wrong :? the low compression on one cylinder could be a broken ring :?: and as for the knocking that doesn't sound good at all :shock: makes me wonder if they've left a bearing out :?: or maybe the pistons are touching the oil squirters? though this is unlikely as they would normally just break off :?
Either way it looks like another engine strip job to find the cause, was the crank reground :?: as maybe they've got the measurements wrong or wrong bearings etc
 

Uncle Winnet

New Member
Just using Johns log on cos i haven't got one.

I know the lad who built the engine and all was fine when it went together. I have looked at his car after the nissan technician. The pinking was in fact not there but a misfire. That severe the engine was trying to cut out constantly. I checked the leads and they were fine. No 3+4 plugs were faulty. Replaced his plugs and the misfire stopped. The oil burning seemed to stop after a couple of minutes now all plugs are firing. (obviously bore wash was occuring) In my opinion the bottom end rattle has come around from the engine being started with only two cylinders in operation causing the engine to work as a compressor and putting excessive strain on a brand new bottom end.

Although this rebuild is nothing to do with me i have said i will strip the bottom end for him to find the fault as i dont want a friend being accused of something he hasnt done.

Regards

Kieran
 

Fast Guy

Moderators
Staff member
Mr GTiR said:
From what i can see, i have the low oil indicator coming on in my clocks but goes when the car is reved

Is this as normal ie it comes on with the ignition and goes out when the engine starts? Or is it different, like taking ages to go out or not going out below so many revs?
Is the oil pressure ok on the gauge? No blocked oil gallery or anything? :?
 

Mr GTiR

New Member
Just to clear up. This problem with my car is nothing to do with the lad who built the engine. I have never put the blame on anyone and have never pointed the finger at anyone.

It now looks like it has been caused by 2 spark plugs not firing correctly.

Until the sump is taken off next weekend to check the state of the bottom end, i don't know what will hapen to my car... :cry:

Carl - low oil is indicated on the oil pressure gauage but as soon as the car is reved it goes up and the light on the dash goes out. When being driven the light on the dash goes out but comes back on again when the car stops. wired?
 

GINGA

Active Member
Carl - low oil is indicated on the oil pressure gauage but as soon as the car is reved it goes up and the light on the dash goes out. When being driven the light on the dash goes out but comes back on again when the car stops. wired?
Sounds like you've got a serious oil pressure problem there which could be a few things
Knackered oil pump
Blocked oil pick up
problem with big end or main bearings eg excessive clearance which would also cause your knocking.
The fact that 2 spark plugs weren't firing shouldn't have done any damage to the engine really it would have just run really badly you'd have to have had it running along time to do any damage :shock: bore wash could have possible done some damage but shouldn't have caused a knock unless the cylinder had so much fuel in it that it hydroliced :shock:
 

Mr GTiR

New Member
Paul, the oil pump was checked and everything was within the manufactures spec and tolrance.

just really worried about the low oil pressure now :cry:
 

Fast Guy

Moderators
Staff member
It's not impossible that the oil pump has gone, but it'd be unlucky if it has. I think you'd be better taking the sump off and checking everything for tightness, failing that, I think you might be looking at stripping the bottom end to double check the bearing clearances etc. :(
 

Mr GTiR

New Member
i'm worried about the bottom end now cos it was shot blasted so i don't know if it's the grit that has caused the shells to go and also the low oil pressure :?

feck!
 

Fast Guy

Moderators
Staff member
Mr GTiR said:
shot blasted

Shot blasted or shot peened? Shot peening would be ok as it's a method of surface hardening metals. Shot blasted gives me impressions of sand blasting. :shock: Either way, I'd hope all the residue was cleaned off before reassembly.
 

GINGA

Active Member
Mr GTiR said:
i'm worried about the bottom end now cos it was shot blasted so i don't know if it's the grit that has caused the shells to go and also the low oil pressure :?

feck!
Probably means shot peened :wink: but even if it did have grit in it it wouldn't have done that much damage in the short time you had it running.
 

ashills

Active Member
spoke to andy the other night he said shot blasted as in sand :(
but i would have thought they would have cleaned it all out??
 
A

antilag

Guest
yes shot blasted to keep with the shiny engine bay theme maybe sum was left in the channels?
 

coxie

New Member
:roll: i shot blasted the block at his request and did say to make sure when the engine was rebuilt to clean it all out, as it hadnt been ripped apart at that time.also when blasted all the holes and openings were covered over and sealed before blasting.i presume the engine builder would have cleaned any internal grit when he stripped the engine down. :? :? :?
 

Websnowbo

New Member
Ouch!

I can say i have sand blasted many a block and head but you've gotta take all the core plugs out, oil ways and water to get the grit out with an air gun before you wash it off, as soon as you start the clean with degreaser/parafin etc the sand goes hard and is a nightmare to get out.

When i was an aprentice at an Engine Reconditioners, my cousin had the old sticking valve problem with a Rover Coupe Turbo thing. I rushed his head to get it back to him and didnt clean it properly resulting in the exhaust cam locking up in the head. As the cams run in the alloy head it totally fcuked the head.

I told him someone must have used too much silicone on the sump at some point and the oil pump must have picked up some and stopped the oil supply to the head...........if your reading this Mark, i'm sorry and owe you a beer!!
 
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