justin666 said:
How the feck do ya set a car on fire replacing a windscreen?!?!?!?!?!?! :shock: :shock: :shock:
J.
Trust me - its possible!
Basically, when fitting the windscreen the guys had to remove the plastic panel and rubber seal by the windscreen wipers. When they had the new screen fitted they reassembled the plastic panel and the wipers, but left the rubber seal lying across the front of the engine by the exhaust manifold.
Now being an established company you'd expect them to be reliable, so I never thought to look under the bonnet after they'd fit a windscreen. I went to work for 8pm that evening in the wife's Ka as she was taking the Sunny to her mothers. Get a text at 8.30 saying there's sparks coming out the side vents of the bonnet and that she's left a trail of them along the road and pulled in as soon as she could.
I ring her immediately and she's inconsolable in tears at the side of the road. She can see flames in through the front grille and dropping on the ground under the car! So I hop in the Ka and give it death down the road to her. Arrive broadside behind the Sunny, check she's ok, pop the bonnet to find flames happily licking away at the front of the engine. Fortunately had a 5 gallon drum of water in the boot so dumped this on top of it which killed the flames.
Bottom line was that the rubber seal which had been left over the manifold had melted within 10 mins of driving, igniting and igniting one of the cooling fans with it. The trail she had left on the road was the burning plastic of the fan dripping off the car onto the ground.
Damage was one cooling fan completly destroyed, chromed intercooler pipe very badly scorched, wiring for drivers headlamp badly damaged, wiring for lambda sensor damaged but not burnt to the point of exposing copper, plastic joint by water cap to reservoir melted off (no reservoir in the car at the moment), bad smoke marks on the underside of the bonnet, and a really really distraught wife (fiancee at the time).
This all happened about 10 days before our wedding and trip to the Nurburgring! Fortunately for us, Pete on here

was fantastic and sent us over a fan from the UK which I managed to fit on the Friday (wedding on the following Monday) and the 2 fans are currently wired direct to a switch by the gearstick.
Just goes to show, even the jobs that might appear straightforward can be cocked up and cause serious damage! :shock:
Oh and Irish road users are ****ers! Woman in tears at the side of the road, with a car on fire, and not one person stopped for her! :evil: I don't know about the rest of you, but I for one would be stopping in such a situation.